Basic Info.
Disposal Volume
2500 Liter/Cycle
Disposal Weight
250-300liter/Cycle
Steam Consumption/ Cycle
45kg
Electricity Consumption/ Cycle
8.2 Kwh
Water Consumption/ Cycle
360 Liter
Transport Package
Seaworthy Package
Product Description
Integrated Autoclave with Shredder MWI2500
Cpacity: 2500l/cycle; 3t/day)
1.Brief Description
1.1 This is a integrated medical waste treatment solution applied in on-site treatment .
1.2 Medical waste disposal weight is calculated based on 250-300kg/cycle.
1.3 Daily working time: as per daily 2 shifts (10H) and more shifts allowed.
1.4 Cycle time: Approx. 45 min/cycle from load to load.
1.5 Processing capacity: 2500L/cycl
2. Operating principle
Gient MWI2500 medical waste treatment machine utilize saturated steam at temperature of 134° (273°F) and pressure at 0.25Mpa in a closed and automated system to shred and sterilize the medical waste into unrecognizable small pieces,so as to reduce 80% volume and achieve microbial inactivation 6 Log10 (99.9999%).
3. Technical specification & main parameter
*Specifications above are subject to final and customized solutions are also available.
MWI Series | Unit | MWI300 | MWI500 | MWI1000 | MWI2500 |
Basic Parameter | | |
Size(L*W*H) | mm | 1500*1850*2600 | 1800*2100*3000 | 1900*3300*5000 | 4300*5100*8000 |
Net Weight | t | 2.7 | 3.6 | 5.9 | 6.8 |
Rated Power | kW | 14 | 18 | 26 | 37 |
Operating Parameter | | |
Disposal Volume | Liter/cycle | 300 | 500 | 1000 | 2500 |
Disposal Weight | Kg/cycle | 30-36 | 50-60 | 100-120 | 250-300 |
Avg. Cycle Time | min | 50 | 30 | 35 | 45 |
Consumption/cycle | | |
Steam | kg | 15 | 20 | 25 | 45 |
Electricity | kWh | 1.8 | 2.1 | 3.7 | 8.2 |
Water(Recyclable) | liter | 60 | 90 | 170 | 360 |
4. Operation process chart
Loading ==> Pre-vacuum ==> Shredding ==> Sterilization ==> Cooling Draining ==> Post-vacuum ==> Unloading
5. Process description
Loading
Hospital medical waste is loaded into the loading chamber through bin dumper.
Pre-vacuum
As per program pre-vacuum process evacuate air and turned pressure inside to negative pressure at
0.09Mpa (13 psi) to ensures complete and effective sterilization.If pre-vacuum is not needed the prevacuum
time can be adjusted as "0" min to skip this process.
Shredding
The shredder begin to rotate and reverse at the same time to grind and crush waste into unrecognizable pieces which then fall into the sterilization chamber.
Sterilization
Following the shredding process saturated steam is injected in and raise temperature up to 134 °C(273°F) & 0.22Mpa (32Psi) and continue sterilizing in 15 minutes to destroy all forms of microbial germs.
Cooling and Drainage
To inject cold water into the sterilization chamber to decrease its temperature around 60°C and drain the condensate water accordingly.
Post-Vacuum
At post-vacuum process is to remove the residual steam and moisture completely, thus the treated waste become dry and cold at end of the cycle.
Recording
The autoclave system has automated recorder and monitor which can record the important data of the operation process and guarantee complete sterilization is archived.
Unloading
The bottom door open and treated waste is unloaded automatically.
6.Gient Technologies and Advantages
6.1 Patented Technology for Shredder
It is designed with easy disassembling, on-site hoisting device for maintenance and repair is not needed.
6.2 Smart Technologies for Lifelong Services
6.2.1 GMC(Gent Monitoring Center) as smart energy service data cloud platform, its core function is data collecting and software analyzing; it can analyze client's data at 24H/365D and provide pre-estimating and pre-alarm so as to provide guidance for the operational team regarding operation, repair and maintenance etc.
6.2.2 The benefits GMC bring to our clients
Self-recording Management
Equipment files ( including equipment documents, system drawings ,
spare parts,maintenance and operation recordings etc) are completely stored in GMC, it can be checked anytime
Remote Expert Management
Expert provide remote guidance for clients' on-site operation management, which realizes remote diagnosis and
problem-solve online as well as reducing the operating cost.
Failure Rate Management
Based on the data of the user's system, GMC can analyze the data and diagnose the equipment automatically.GMC will alarm prior to abnormal problems happen automatically so as to reduce the failure rate of the equipment
6.3 Gent Advantages
We are proud to provides Gient autoclave system with unique features and advantages as follows
EASY AND SAFE
*Fully automated operation process
*User-friendly touch screen for visible process
*Zero infection risk for operators
*Multiple safety protection mechanism
ENVIRONMENTAL FRIENDLY
*Green process without hazardous emissions
*Compliance with strict environmental standards worldwide
*Microbial inactivation efficacy exceeds 99.9999%
ECONOMICAL
*Proven high efficiency and low operation cost
*Low maintenance cost
*15-year life span
SMART TECHNOLOGY
*Smart lifelong services based on Gient Monitoring Center(GMC)
*Self-recording operation data
*Remote online diagnosis and problem-resolving
*Data analysis and alarm prior to abnormalities
Please contact with our sales for more questions.
Helen Yang
Sales Supervisor
Gient Heating Industry Co., Ltd.
No.3, GaobaoHu East Rd , Konggang Zone, Yubei District, Chongqing 401120, China
Tel : +86-23 6738 3009 Fax: +86-23 6738 3368 Mobile: +86 138 834 98408
Web site: gient-china.en.made-in-china.com
Address:
No. 3 East Road, Gaobaohu, Konggang Industry Zone, Yubei District, Chongqing, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Health & Medicine, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware
Company Introduction:
Established in 1995, Chongqing Gient Heating Industry Co., Ltd. (abbreviated as "Gient") is a world leading manufacturer and supplier of medical waste treatment system, which is specialized in designing, fabrication and installation of medical waste treatment system, boilers and energy-saving solutions etc. Gient′s marketing network covers dozens of provinces and cities in China, and the products are sold to lots of countries and regions.
As a national level high-tech enterprise, Gient is a professional production base of medical waste treatment equipments that supported by national debts funds of Chinese government and innovation fund of Ministry of Science and Technology. Currently, Gient has 3 series of products, including centralized medical waste treatment system, on-site integrated medical waste treatment station and mobile medical waste treatment station, which will be able to meet the different demands of medical waste treatment.
Gient owns a global leading technology in steam medical waste treatment. With China′s first-tier R&D team in the field, Gient owns a number of patented technologies and proprietary technologies, especially in energy efficiency technology, system integration technology, and thermal deodorant technology, etc...
Gient′s products have CE certificates, ASME certificates etc...